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Chapter 1 Introduction
Responsibilities and Rewards, Continued
The Engineman- Your Job
Watch Duties and Responsibilities
Engineering Department Duty Officer
Standing Watches
Scope of this Training Manual
Sources of Information
NAVSEA Publications
Training Films
Chapter 2 Administration, Supervision, and Training
Legal Engineering Records
Figure 2-1.Engineering LogAll ships.
Legal Engineering Records, Continued
Figure 2-2.Engineers Bell Book, NAVSEA 3120/1.
Operating Records and Reports
Figure 2-3. Diesel Engine Operating Record-All ships
Figure 2-4. Diesel Engine Operating Record - All ships (Back)
Figure 2-5.Fuel and Water Report (Front).
Figure 2-6.Fuel and Water Report (Back).
Figure 2-7.Monthly Summary of Fuel and Steaming Hours Report, CINCLANT FLT Report 3100-4.
Disposal of Engineering Records and Reports
Trend and Spectrographic Analysis, Continued - 14075_35
Figure 2-9.Compression Pressure Graph.
Figure 2-10.Crankcase Vacuum Graph.
Figure 2-12.Lube Oil Pressure Graph.
Figure 2-14.Rack Setting Graph.
Trend and Spectrographic Analysis, Continued - 14075_40
Maintenance and Repair Responsibilities
Identification of Repair Parts and Materials
Identification of Repair Parts and Materials, Continued
Scheduling Work
Estimating Work
Training - 14075_46
Training Responsibilities, Continued
Training Programs
Training Programs, Continued
Figure 2-17.Navy Standard Damage Control Symbology.
Figure 2-17.Navy Standard Damage Control SymbologyContinued.
Engineering Operational Sequencing System
Figure 2-18.Preprinted message format.
Engineering Operational Sequencing System , Continued - 14075_54
Figure 2-19.Sample plant procedure Chart.
Figure 2-20.Sample Plant Status Diagram.
Figure 2-21.Sample preferred alignment diagrams.
Figure 2-22.Sample Training Diagrams.
Engineering Operational Sequencing System , Continued - 14075_59
Figure 2-23.Sample Component/System Alignment Diagram.
Inspections and Trials
Inspecting Party
Administrative Inspection Checkoff Lists, Continued - 14075_63
Administrative Inspection Checkoff Lists, Continued - 14075_64
Operational Readiness Insepction
Battle Problems, Continued
Material Inspection
Preparation for the Material Inspection
Conduct of the Inspection
Board of Inspection and Survey Inspection
Ship Trials
Post Repair Trial
Full Power and Economy Trials, Continued - 14075_73
Full Power and Economy Trials, Continued - 14075_74
Full Power and Economy Trials, Continued - 14075_75
Chapter 3 Engine Maintenance
Compression and Firing Pressures
Spring Balanced Indicator
Exhaust and Cylinder Temperatures
Figure 3-4A. MRC-for measuring compression and firing pressures (front)
Adjustment and Maintenance
Figure 3-7.Automatic temperature regulator.
Maintenance - 14075_84
Maintenance, Continued
Adjustment
Heating Exchanger Definitions
Figure 3-11.A cooling water system.
Figure 3-12.Types of heat exchanges.
Maintenance and Repair
Lubricating System
Fuel Injection Equipment and Controls
Fuel Injection Pumps and Injectors
Figure 3-14.A damaged and serviceable plunger.
External Leakage
Jammed Fuel Control Rack
Governors
Table 3-1.Troubleshooting Chart-Governor
Mechanical Governors
Overspeed Safety Devices - 14075_100
Repair of Internal Combustion Engines
Piston Assemblies and Rods
Pistons, Continued
Piston Rings
Piston Rings, Continued
Piston Pins and Pin Bearings
Shafts and Bearings
Figure 3-19.Cracked crank web
Journal Bearings
Figure 3-20.Bearing failure due to inadequate bond
Frictionless Bearings
Figure 3-23.Antifriction bearing troubles and their causes.
Auxiliary Drive Mechanisms
Figure 3-25.Checking clearance of positive displacement blower lobes.
Chain Mechanisms
Figure 3-27.Accessory drive chain link assemblies.
Chain Mechanisms, Continued
Chapter 4 Reduction Gears and Related Equipment
Factors Affecting Gear Operation, Continued
Maintenance of Reduction Gears
Figure 4-1.Scribe lines used in measuring the crown thickness of reduction gear bearings.
Figure 4-2.Starboard gear unit with cover removedview from aft and inboard.
Gear Teeth
Main Thrust Bearings
Main Propulsion Shaft Bearings
Stern Tube and Stern Tube Bearings
Figure 4-5.Details of underwater strut bearing. A. Longitudinal view. B. Cross-sectional view. C. Rubber stripping in the bearing.
Strut Bearings
Hub/Blade Assembly
Valve Rod Assembly
Principles of Operation
Inspections
Safety Precautions
Chapter 5 Engine Performance and Efficiency
Mean Effective Pressure
Horse Power Computations
Cylinder Performance Limitaitons
Causes of Unbalance
Engine Efficiency
Thermal Efficiency
Mechanical Efficiency
Engine Losses
Mechanical Losses
Chapter 6 Refirgeration and Air Conditioning
Figure 6-1. Diagram of an R-12 refrigeration system
Figure 6-3.Stationary bellows seal
Figure 6-6.Unloader mechanism in unloaded position.
Capacity Control
Evacuating the Compressor
Figure 6-8.Capacity control system
Condensers - 14075_152
Thermostatic Expansion Valves - 14075_153
Thermostatic Expansion Valves, Continued
Additional System Maintenance - 14075_155
Charging the System
Maintaining Cooling Coils
Figure 6-9.Dehydrator vacuum indicator
Cleaning the System
Two-Position Control
Detecting and Correcting Troubles
Figure 6-12.Trouble diagnosis chart.
Figure 6-12.Trouble diagnosis chartContinued
Figure 6-12.Trouble diagnosis chart-Continued
Figure 6-13.Trouble diagnosis chart.
Chapter 7 Auxiliary Machinery
Cylinders and Pistons
Cylinders and Pistons, Continued
Lubricating and Cooling Systems
Care and Maintenance of Air System Equipment
Figure 7-1.PMS tests and inspections for compressed air plants
Auxiliary Boilers
Figure 7-2.Troubleshooting guideauxiliary boilers
Initial Treatment
Table 7-3.Chemical Weights For Freshly Filling Some Auxiliary Boilers
Figure 7-3.Auxiliary Boiler Chemical Injection Procedure
Table 7-4.Trisodium Phosphate Dosage For Natural Circulation Auxiliary Boilers (Trisodium Pbosphate, Dodecahydrate, Na3 PO4 12H20)
Table 7-5.Disodium Phosphate Dosage For Natural Circulation Auxiliary Boilers (Disodium Phoshate, Anhydrous Na2HPO4)
Table 7-6.Calculated Trisodium Phosphate Dosages For Some Natural Circulation Auxiliary Boilers (Trisodium Phosphate, Dodecahydrate Na3Po412H2O)
Table 7-7.Calculated Disodium Phosphate Dosages For Some Natural Circulation Auxiliary Boilers, (Disodium Phosphate Anhydrous, Na2HPO4)
Hydraulic Systems - 14075_182
Electrical Troubles
Maintenance - 14075_184
Piping and Fittings
Figure 7-4.Servovalveneutral.
Figure 7-5.Servovalveactuated.
Distilling Plants - 14075_188
Causes of Low Plant Output
First-Effect Tube Nest Vacuum - 14075_190
Improper Venting of Evaporator Tube Nests
Air Ejector Operation
Improper Drainage
Flash Type Distilling Plants
Principal Components, Continued
Principal Components, Continued
Maintenance of Flash Type Units
Cleaning Heat Exchangers
Automatic Pressure Control Devices
Reducing Valves
Pneumatic Pressure-Controlled Reducing Valve, Continued
Chapter 8 Environmental Pollution
Oil Pollution
Spill Phases
Figure 8-1.-Operational Phases in an Oil Spill.
Table 8-1.Containment Methods
Figure 8-2.Use of Piston Film Chemicals.
Figure 8-3.Typical uses of floating booms.
Spill Phases, Continued - 14075_210
Figure 8-4.Principle of Operation of Dynamic Inclined Plane (DIP) Skimmer.
Spill Phases, Continued - 14075_212
Table 8-2.Summary of Spilled Oil Disposal Techniques
Causes of Oil Spills
Collection, Holding, and Transfer System
Holding Element
Figure 8-5.Comminutor type CHT system.
Warning - 14075_218
Figure 8-6.Strainer-type CHT system.
Figure 8-7.Aeration subsystem.
Noise Pollution
Responsibilities
Fleet Commander in Chief , Continued
Chapter 9 Engineering Casualty Control
Inspection and Maintenance
Training - 14075_227
Correction and Prevention of Casualties
Phases of Casualty Control
Diesel Engine Casualties
Diesel Engine Casualties, Continued
Hydraulic Coupling Casualties
Heat Exchanger Casualties
Electrical Casualty Control
Emergency Power System
Emergency Fire Pumps
Battle Casualties
Battle Casualties, Continued
Index - 14075_239
Index, Continued - 14075_240
Index, Continued - 14075_241
Index, Continued - 14075_242
Index, Continued - 14075_243
Assignment Questions - 14075_245
Assignment 1 - 14075_247
Assignment 1, Continued - 14075_248
Assignment 1, Continued - 14075_249
Assignment 1, Continued - 14075_250
Assignment 1, Continued - 14075_251
Assignment 1, Continued - 14075_252
Assignment 1, Continued - 14075_253
Assignment 1, Continued - 14075_254
Assignment 2 - 14075_255
Assignment 2, Continued - 14075_256
Assignment 2, Continued - 14075_257
Assignment 2, Continued - 14075_258
Assignment 2, Continued - 14075_259
Assignment 2, Continued - 14075_260
Assignment 3 - 14075_261
Assignment 3, Continued - 14075_262
Assignment 3, Continued - 14075_263
Assignment 3, Continued - 14075_264
Assignment 3, Continued - 14075_265
Assignment 3, Continued - 14075_266
Assignment 3, Continued - 14075_267
Assignment 4 - 14075_268
Assignment 4, Continued - 14075_269
Assignment 4, Continued - 14075_270
Assignment 4, Continued - 14075_271
Assignment 4, Continued - 14075_272
Assignment 4, Continued - 14075_273
Assignment 4, Continued - 14075_274
Assignment 5 - 14075_275
Assignment 5, Continued - 14075_276
Assignment 5, Continued - 14075_277
Assignment 5, Continued - 14075_278
Assignment 5, Continued - 14075_279
Assignment 5, Continued - 14075_280
Assignment 5, Continued - 14075_281
Assignment 6 - 14075_282
Assignment 6, Continued - 14075_283
Assignment 6, Continued - 14075_284
Assignment 6, Continued - 14075_285
Assignment 6, Continued - 14075_286
Assignment 6, Continued - 14075_287
Assignment 7 - 14075_288
Assignment 7, Continued - 14075_289
Assignment 7, Continued - 14075_290
Assignment 7, Continued - 14075_291
Assignment 7, Continued - 14075_292
Assignment 7, Continued - 14075_293
Assignment 8 - 14075_294
Assignment 8, Continued - 14075_295
Assignment 8, Continued - 14075_296
Assignment 8, Continued - 14075_297
Assignment 8, Continued - 14075_298
Assignment 8, Continued - 14075_299
Assignment 8, Continued - 14075_300
Assignment 9
Assignment 9, Continued - 14075_302
Assignment 9, Continued - 14075_303
Assignment 9, Continued - 14075_304
Assignment 9, Continued - 14075_305
Assignment 9, Continued - 14075_306
Assignment 10 - 14075_307
Assignment 10, Continued - 14075_308
Assignment 10, Continued - 14075_309
Assignment 10, Continued - 14075_310
Assignment 10, Continued - 14075_311
Assignment 10, Continued - 14075_312
Assignment 11 - 14075_313
Assignment 11, Continued - 14075_314
Assignment 11, Continued - 14075_315
Assignment 11, Continued - 14075_316
Assignment 11, Continued - 14075_317
Assignment 11, Continued - 14075_318
Assignment 11, Continued - 14075_319
Assignment 11, Continued - 14075_320
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