the ship. Without adequate and proper means of
communication between the different units, the
whole organization of casualty control will fail
in its primary objective.
To ensure that sufficient means of com-
munications are available, several different
systems are installed aboard ship. The normal
means of communications are the battle telephone
circuits (sound powered), interstation 2-way
systems (intercoms), ship service telephones, ships
loud speaker (1-MC), and voice tubes. Messengers
are also used in some situations when other
methods of communications are not available or
when written reports are required.
The transmission of correct information re-
garding a casualty and the speed with which the
report is made are essential to be of value in any
method of communication.
It is also essential that control of all com-
munication circuits be established by the con-
trolling station. The circuits must never be allowed
to get out of control, because of cross-talk
caused by more than one station operating at the
same time and each assuming that it has the prior-
ity message. Casualty control communication
must be incorporated into casualty control train-
ing, since prompt action to notify the control sta-
tion or engineering control of a casualty must be
taken to prevent the development of other
casualties which could be more serious than the
original casualty.
INSPECTION AND MAINTENANCE
Inspection and maintenance are vital to suc-
cessful casualty control, since they minimize the
occurrence of casualties due to material failures.
Continuous and detailed inspections are necessary
not only to discover partly damaged parts which
may fail at a critical time, but also to eliminate
any underlying conditions which may lead to early
failure (maladjustment, improper lubrication, cor-
rosion, erosion, and other causes of machinery
damage). Particular and continuous attention
must be paid to symptoms of malfunctioning,
such as unusual noises, vibrations, abnormal
temperatures, abnormal pressures, and abnormal
operating speeds.
Operating personnel should thoroughly
familiarize themselves with the specific
temperatures, pressures, and operating speeds
required for the normal operation of equipment,
in order to detect all departures from normal
operation.
When a gage, or other instrument recording
the operating conditions of machinery, gives an
abnormal reading, the cause must be fully in-
vestigated. A spare instrument, or a calibration
test, will quickly indicate whether or not the ab-
normal reading is due to instrument error. Any
other cause must be traced to its source.
Because of the safety factor commonly incor-
porated in pumps and similar equipment, con-
siderable loss of capacity can occur before any
external evidence is readily apparent. Changes in
the operating speeds (from those normal for the
existing load) of pressure-governor-controlled
equipment should be viewed with suspicion.
Variations from normal pressures, lubricating oil
temperatures, and system pressures indicate either
inefficient operation or poor condition of
machinery.
When a material failure occurs in any unit,
a prompt inspection should be made of all similar
units to determine if there is danger that other
similar failures might occur. Prompt inspection
will prevent a series of repeated casualties.
Strict attention must be paid to the proper
lubrication of all equipment. Frequent inspections
and samplings must be made to ensure that the
correct quantity of the proper lubricant is in the
unit. Lube oil samples must be taken daily on all
operating auxiliaries. Lube oil samples should be
allowed to stand long enough for any water to
settle. Where auxiliaries have been idle for several
hours, particularly overnight, a sufficient sample
should be drained from the lowest part of the oil
sump to remove all settled water. Replenishment
with fresh oil to the normal level should be in-
cluded in this routine.
The presence of saltwater in the oil can be
detected by running a standard chloride test. A
sample of sufficient size for test purposes can be
obtained by adding distilled water to the oil sam-
ple, shaking vigorously, and then allowing the
water to settle before draining off the test sam-
ple. Because of its corrosive effects, saltwater in
the lubricating oil is far more dangerous to a unit
than an equal quantity of freshwater. Saltwater
in units containing oil-lubricated ball bearings is
particularly harmful.
ENGINEMAN 1 & C
9-2
