Chapter 1 Administration and Training
Engineers Bell Book
Operating Records and Reports
Figure 1-1. Diesel Engine Operating Record-All Ships (front)
Figure 1-2. Diesel Engine Operating Record-All Ships (back)
Figure 1-3.Fuel and Water Report (front).
Figure 1-4.Fuel and Water Report (back).
Figure 1-5.Monthly Summary of Fuel Inventory and Steaming Hours Report, CINCLANTFLT Report 31004.
Measure Program
Equipment and Instrument Tag-Out
Tag-out Logs
Figure 1-11.Danger/Caution Tag-out Record Sheet (front).
Figure 1-12.Danger/Caution Tag-out Record Sheet (back).
Tag-Out Information
Procedures
Procedures, Continued - 14076_28
Procedures, Continued - 14076_29
Ship-to-Shop Work
Equipment Tests
Potable Water Systems
Safety Training
Engineering Operational Sequencing System (EOSS)
Engineering Casualty Control
Symptoms of Operational Casualties
Watch Standing
Other Sources of Information
Program Components
Levels of Essentiality
Chapter 2 Measuring and Repair Instruments
Dial/Vernier Caliper
Micrometer
Snap Gauge
Strain/Deflection Gauge
Stroboscope
Torque Adapters
Ridge Reamer
Cylinder Hone
Figure 2-15.How to calculate applied torque.
Engine Test Equipment
Chapter 3 Internal Combustion Engines
Air and Water Pressure Tests
Repairing the Engine Frame or Block
Scored Cylinder Liners
Figure 3-4.Liner before and after stoning.
Causes
Inspecting, Testing, and Repairing Cylinder Heads
Inspecting, Testing and Repairing Valves and Valve Assemblies
Loose Valve Seats
Broken Valve Springs
Figure 3-14.Excessively band-ground valve.
Rocker Arms and Pushrods
Inspecting and Repairing Camshafts
Inspecting, Maintaining and Replacing Piston Rings and Pistons
Figure 3-20.Ring groove shoulders due to wear.
Pistons
Piston Pins and Sleeve Bearings or Bushings
Inspecting, Maintaining and Repairing Connecting Rods
Repairing Crankshafts and Journal Bearings
Bearing Troubles
Measuring Bearing Clearances
Troubleshooting Internal-Combustion Engines
Engine Fails to Start
Figure 3-36.Troubles that may prevent a diesel engine from starting.
Engine Can Be Cranked, but Fails to Start
Faulty Air Starting Valves
Electric Start Malfunction
Insufficient Fuel Supply
Insufficient Compression
Irregular Engine Operation
Misfiring
Obstruction in the Exhaust System
Insufficient Intake Air
Figure 3-39.Checking clearances of positive-displacement blower lobes.
Engine Will Not Carry a Load
Fuel Control Racks
Leakage of Fuel Oil
Figure 3*42. Additional causes of irregular engine operation
Cylinder Safety Valves
Symptoms of Engine Trouble
Smoke
Figure 3-44. Possible sources of trouble when a gasoline engine fails to start.
Troubleshooting Gasoline Engines
Starter Motor Operates but Does not Crank Engine
Engine Fails to Stop
Fuel and Oil Purifiers
Summary - 14076_99
Chapter 4 Speed Controlling Devices
Mechanical Governors
Overspeed Safety Devices - 14076_103
Summary - 14076_104
Chapter 5 Refrigeration and Airconditioning
Figure 5-1.Unloader mechanism in the unloaded position.
Figure 5-3.Capacity control system.
Maintenance - 14076_108
Evacuating the Compressor
Condensers - 14076_110
Thermostatic Expansion Valves - 14076_111
Replacement of Valves
Additional System Maintenance - 14076_113
Evacuating and Dehydrating the System
Air-Conditioning System
Maintenance - 14076_116
Detecting and Correcting Problems
Figure 5-8.Trouble diagnosis chart-Continued.
Safety Precautions Used When Handling Refrigerants
Figure 5-10.Trouble diagnosis chart with recommended test included.
Caution / Summary
Chapter 6 Compressed Air Systems
Figure 6-2.A maintenance index page for low-pressure air compressor systems (page 1 of 3).
Figure 6-3.A maintenance index page for low-pressure air compressor systems (page 2 of 3).
Figure 6-4.A maintenance Index page for low-pressure air compressor systems (page 3 of 3).
Air Dryers and Dehydrators
Figure 6-5.A maintenance Index page (MIP) for one design and make of high-pressure air compressor systems (page 1 of 2).
Figure 6-6.A maintenance index page (MIP) for one design and make of high-pressure air compressor systems (page 2 of 2).
Maintenance of Reciprocating Air Compressors
Cylinders and Pistons
Summary - 14076_132
Chapter 7 Laundry, Mess Deck, Galley, and Scullery Equipment
Tumbler Dryers
Laundry Presses
Table 7-1.CommonTroubles, Causes, and Remedies on Shipboard Laundry Dryers
Table 7-2.Common Troubles, Causes, and Remedies on Shipboard Laundry Dryers-Continued
Galley Equipment
Steam-Jacketed Kettles
Figure 7-5.Semiautomatic singie-tank dishwasher machine for use in and messes.
Scullery Equipment
Summary - 14076_142
Chapter 8 Other Auxiliary Equipment
Distilling Plants - 14076_144
First-Effect Tube Nest Vacuum - 14076_145
Warning - 14076_146
Insufficient Circulating Water
Hydraulic Systems - 14076_148
Maintenance - 14076_149
The Fluid System
Caution - 14076_151
Boat Davits
Figure 8-3.Single-arm trackway gravity davit.
Warning - 14076_154
Elevators
Conveyors
Cranes
Dumbwaiters
Summary, Continued
Chapter 9 Lathes and Lathe Machining Operations
Principal Parts
Carriage
Lead Screw
Accessories and Attachments
Figure 9-8.A. Four-Jaw chuck. B. Three-Jaw chuck.
Faceplates
Lathe Centers
Thread Dial Indicator
Carriage Stop
Coolants
Preliminary Procedures
Holding the Work
Holding Work on a Mandrel
Care of Chucks
Using the Center Rest and Follower Rest
Machining Operations
Boring
Tapers
Summary - 14076_180
Appendix 1 References
Appendix 1, Continued - 14076_182
Appendix 1, Continued - 14076_183
Appendix 1, Continued - 14076_184
Appendix 2 Units of Measurement Charts
Appendix 2, Continued - 14076_186
Appendix 2, Continued - 14076_187
Index - 14076_189
Index, Continued - 14076_190
Index, Continued - 14076_191
Index, Continued - 14076_192
Index, Continued - 14076_193
Assignment Questions - 14076_195
Assignment 1, Continued - 14076_197
Assignment 1, Continued - 14076_198
Assignment 1, Continued - 14076_199
Assignment 1, Continued - 14076_200
Assignment 1, Continued - 14076_201
Assignment 1, Continued - 14076_202
Assignment 1, Continued - 14076_203
Assignment 1, Continued - 14076_204
Assignment 2 - 14076_205
Assignment 2, Continued - 14076_206
Assignment 2, Continued - 14076_207
Assignment 2, Continued - 14076_208
Assignment 2, Continued - 14076_209
Assignment 2, Continued - 14076_210
Assignment 2, Continued - 14076_211
Assignment 2, Continued - 14076_212
Assignment 3 - 14076_213
Assignment 3, Continued - 14076_214
Assignment 3, Continued - 14076_215
Assignment 3, Continued - 14076_216
Assignment 3, Continued - 14076_217
Assignment 3, Continued - 14076_218
Assignment 3, Continued - 14076_219
Assignment 3, Continued - 14076_220
Assignment 3, Continued - 14076_221
Assignment 4 - 14076_222
Assignment 4, Continued - 14076_223
Assignment 4, Continued - 14076_224
Assignment 4, Continued - 14076_225
Assignment 4, Continued - 14076_226
Assignment 4, Continued - 14076_227
Assignment 4, Continued - 14076_228
Assignment 4, Continued - 14076_229
Assignment 4, Continued - 14076_230
Engineers Bell Book
Operating Records and Reports
Figure 1-1. Diesel Engine Operating Record-All Ships (front)
Figure 1-2. Diesel Engine Operating Record-All Ships (back)
Figure 1-3.Fuel and Water Report (front).
Figure 1-4.Fuel and Water Report (back).
Figure 1-5.Monthly Summary of Fuel Inventory and Steaming Hours Report, CINCLANTFLT Report 31004.
Measure Program
Equipment and Instrument Tag-Out
Tag-out Logs
Figure 1-11.Danger/Caution Tag-out Record Sheet (front).
Figure 1-12.Danger/Caution Tag-out Record Sheet (back).
Tag-Out Information
Procedures
Procedures, Continued - 14076_28
Procedures, Continued - 14076_29
Ship-to-Shop Work
Equipment Tests
Potable Water Systems
Safety Training
Engineering Operational Sequencing System (EOSS)
Engineering Casualty Control
Symptoms of Operational Casualties
Watch Standing
Other Sources of Information
Program Components
Levels of Essentiality
Chapter 2 Measuring and Repair Instruments
Dial/Vernier Caliper
Micrometer
Snap Gauge
Strain/Deflection Gauge
Stroboscope
Torque Adapters
Ridge Reamer
Cylinder Hone
Figure 2-15.How to calculate applied torque.
Engine Test Equipment
Chapter 3 Internal Combustion Engines
Air and Water Pressure Tests
Repairing the Engine Frame or Block
Scored Cylinder Liners
Figure 3-4.Liner before and after stoning.
Causes
Inspecting, Testing, and Repairing Cylinder Heads
Inspecting, Testing and Repairing Valves and Valve Assemblies
Loose Valve Seats
Broken Valve Springs
Figure 3-14.Excessively band-ground valve.
Rocker Arms and Pushrods
Inspecting and Repairing Camshafts
Inspecting, Maintaining and Replacing Piston Rings and Pistons
Figure 3-20.Ring groove shoulders due to wear.
Pistons
Piston Pins and Sleeve Bearings or Bushings
Inspecting, Maintaining and Repairing Connecting Rods
Repairing Crankshafts and Journal Bearings
Bearing Troubles
Measuring Bearing Clearances
Troubleshooting Internal-Combustion Engines
Engine Fails to Start
Figure 3-36.Troubles that may prevent a diesel engine from starting.
Engine Can Be Cranked, but Fails to Start
Faulty Air Starting Valves
Electric Start Malfunction
Insufficient Fuel Supply
Insufficient Compression
Irregular Engine Operation
Misfiring
Obstruction in the Exhaust System
Insufficient Intake Air
Figure 3-39.Checking clearances of positive-displacement blower lobes.
Engine Will Not Carry a Load
Fuel Control Racks
Leakage of Fuel Oil
Figure 3*42. Additional causes of irregular engine operation
Cylinder Safety Valves
Symptoms of Engine Trouble
Smoke
Figure 3-44. Possible sources of trouble when a gasoline engine fails to start.
Troubleshooting Gasoline Engines
Starter Motor Operates but Does not Crank Engine
Engine Fails to Stop
Fuel and Oil Purifiers
Summary - 14076_99
Chapter 4 Speed Controlling Devices
Mechanical Governors
Overspeed Safety Devices - 14076_103
Summary - 14076_104
Chapter 5 Refrigeration and Airconditioning
Figure 5-1.Unloader mechanism in the unloaded position.
Figure 5-3.Capacity control system.
Maintenance - 14076_108
Evacuating the Compressor
Condensers - 14076_110
Thermostatic Expansion Valves - 14076_111
Replacement of Valves
Additional System Maintenance - 14076_113
Evacuating and Dehydrating the System
Air-Conditioning System
Maintenance - 14076_116
Detecting and Correcting Problems
Figure 5-8.Trouble diagnosis chart-Continued.
Safety Precautions Used When Handling Refrigerants
Figure 5-10.Trouble diagnosis chart with recommended test included.
Caution / Summary
Chapter 6 Compressed Air Systems
Figure 6-2.A maintenance index page for low-pressure air compressor systems (page 1 of 3).
Figure 6-3.A maintenance index page for low-pressure air compressor systems (page 2 of 3).
Figure 6-4.A maintenance Index page for low-pressure air compressor systems (page 3 of 3).
Air Dryers and Dehydrators
Figure 6-5.A maintenance Index page (MIP) for one design and make of high-pressure air compressor systems (page 1 of 2).
Figure 6-6.A maintenance index page (MIP) for one design and make of high-pressure air compressor systems (page 2 of 2).
Maintenance of Reciprocating Air Compressors
Cylinders and Pistons
Summary - 14076_132
Chapter 7 Laundry, Mess Deck, Galley, and Scullery Equipment
Tumbler Dryers
Laundry Presses
Table 7-1.CommonTroubles, Causes, and Remedies on Shipboard Laundry Dryers
Table 7-2.Common Troubles, Causes, and Remedies on Shipboard Laundry Dryers-Continued
Galley Equipment
Steam-Jacketed Kettles
Figure 7-5.Semiautomatic singie-tank dishwasher machine for use in and messes.
Scullery Equipment
Summary - 14076_142
Chapter 8 Other Auxiliary Equipment
Distilling Plants - 14076_144
First-Effect Tube Nest Vacuum - 14076_145
Warning - 14076_146
Insufficient Circulating Water
Hydraulic Systems - 14076_148
Maintenance - 14076_149
The Fluid System
Caution - 14076_151
Boat Davits
Figure 8-3.Single-arm trackway gravity davit.
Warning - 14076_154
Elevators
Conveyors
Cranes
Dumbwaiters
Summary, Continued
Chapter 9 Lathes and Lathe Machining Operations
Principal Parts
Carriage
Lead Screw
Accessories and Attachments
Figure 9-8.A. Four-Jaw chuck. B. Three-Jaw chuck.
Faceplates
Lathe Centers
Thread Dial Indicator
Carriage Stop
Coolants
Preliminary Procedures
Holding the Work
Holding Work on a Mandrel
Care of Chucks
Using the Center Rest and Follower Rest
Machining Operations
Boring
Tapers
Summary - 14076_180
Appendix 1 References
Appendix 1, Continued - 14076_182
Appendix 1, Continued - 14076_183
Appendix 1, Continued - 14076_184
Appendix 2 Units of Measurement Charts
Appendix 2, Continued - 14076_186
Appendix 2, Continued - 14076_187
Index - 14076_189
Index, Continued - 14076_190
Index, Continued - 14076_191
Index, Continued - 14076_192
Index, Continued - 14076_193
Assignment Questions - 14076_195
Assignment 1, Continued - 14076_197
Assignment 1, Continued - 14076_198
Assignment 1, Continued - 14076_199
Assignment 1, Continued - 14076_200
Assignment 1, Continued - 14076_201
Assignment 1, Continued - 14076_202
Assignment 1, Continued - 14076_203
Assignment 1, Continued - 14076_204
Assignment 2 - 14076_205
Assignment 2, Continued - 14076_206
Assignment 2, Continued - 14076_207
Assignment 2, Continued - 14076_208
Assignment 2, Continued - 14076_209
Assignment 2, Continued - 14076_210
Assignment 2, Continued - 14076_211
Assignment 2, Continued - 14076_212
Assignment 3 - 14076_213
Assignment 3, Continued - 14076_214
Assignment 3, Continued - 14076_215
Assignment 3, Continued - 14076_216
Assignment 3, Continued - 14076_217
Assignment 3, Continued - 14076_218
Assignment 3, Continued - 14076_219
Assignment 3, Continued - 14076_220
Assignment 3, Continued - 14076_221
Assignment 4 - 14076_222
Assignment 4, Continued - 14076_223
Assignment 4, Continued - 14076_224
Assignment 4, Continued - 14076_225
Assignment 4, Continued - 14076_226
Assignment 4, Continued - 14076_227
Assignment 4, Continued - 14076_228
Assignment 4, Continued - 14076_229
Assignment 4, Continued - 14076_230
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