Google+
Facebook
LinkedIn
Twitter
Digg
StumbleUpon
Home
Download PDF
Order CD-ROM
Order in Print
Chapter 1 Engine Systems
Figure 1-3.Piston to crankshaft relationship.
Engine Cycle
Four-Stroke Cycle Diesel Engine
Figure 1-7.Diesel and gasoline engines compression strokes.
Figure 1-8.-Diesel and gasoline engines intake strokes.
Figure 1-10.Four-stroke cycle diesel engine.
Multifuel Engine
Figure 1-12.-Spherical chamber.
Two-Stroke Cycle Diesel Engine
Figure 1-14.Two-stroke diesel cycle.
Figure 1-15.Valve train operation.
Fuel Systems
Gasoline Fuel
Fuel Filters
Diesel Fuel Filters
Figure 1-21 .Fuel filter elements.
Gasoline Fuel System
Figure 1-25.-Mechanical nonpositive pump.
Figure 1-26.Venturi effect.
Diesel Fuel Systems
Air Induction Systems
Figure 1-32.-Turbocharger.
Figure 1-33.-Superchargers.
Air Cleaners
Dry-Element Air Cleaners
Figure 1-37.Dry filter cleaning.
Figure 1-38.-Oil bath air cleaner.
Lubrication System
Oil Filters
Filtering Systems
Engine Cooling Systems
Figure 1-44.Liquid-cooling system.
Water Pump
Fan and Shroud - 14081_47
Air-Cooling Systems
Figure 1-50.-Expansion tank.
Fan and Shroud - 14081_50
Chapter 2 Power Train
Manual Transmission
Figure 2-5.-Clutch linkage.
Automatic Transmission
Figure 2-6.Automatic transmission cross-sectional view.
Planetary Gears
Automatic Transmission Operation
Auxiliary Transmission
Propeller Shaft Assemblies - 14081_59
Final Drives - 14081_60
Differentials - 14081_61
Assignment 9, Continued - 14081_62
Driving Wheels
Steering Mechanisms
Power Steering
Figure 3-3.-Articulated steering assembly.
Suspension Systems
Springs - 14081_69
Shock Absorbers
Tires
Valves
Mismatching
Mechanical Irregularities
Types of Treads
Tire Removal
Tire Repair
Figure 3-28.Pneumatic tire demounter. ]
Figure 3-31.Locking ring rim
Tubeless Tire Repair
Earthmover Tire Repair
Figure 3-35.Hydraulic cylinder and shoe
Cold Patches
Tire Safety
Brake Systems
Internal Expanding Brakes
Hydraulic Brake System
Air Brake System
Air Storage Tanks
Air-Over-Hydraulic Brake System
Vacuum Brakes
Chapter 4 Electrical and Hydraulic Systems
Chraging System
14081_95
Lamps and Bulbs
Auxiliary Lights
Gauges
Hydraulic Systems - 14081_99
Hydraulic Reservoir
Strainers and Filters
Figure 4-11.(A) Single- and (B) double-acting hydraulic cylinders.
Quick-Disconnect Couplers
Hydraulic Motors
Chapter 5 Rules of the Road
Driving Under Normal Conditions
Backing Up
Expressways
Driving Under Hazardous Conditions
Night Driving
Cross Country
Vehicle Recovery
Overturned Truck
Towing
Self and Liek-Vehicle Recovery
International Signals and Road Signs
Figure 5-15.Traffic signs and markings.
Chapter 6 Transportation Operations
Figure 6-1A.-Application for Vehicle Operators Identification Card, NAVFAC 11240/10 (front).
Figure 6-1B.-Application for Vehicle Operators Identification Card, NAVFAC 11240/10 (back).
Figure 6-2A.-Application for Construction Equipment Operator License, NAVFAC 11260/1 (front).
Figure 6-2B.-Application for Construction Equipment Operator License, NAVFAC 11260/1 (back).
Figure 6-3.Physical Fitness Inquiry for Motor Vehicle Operators, Standard Form 47.
License Forms
Dispatch Forms
Figure 6-6.-Construction Equipment Operator License, NAVFAC 11260/2.
STANDARD FORM 91
Figure 6-8.-Operators Daily PM Report, NAVFAC 11260/4.
Figure 6-9 Motor Vehicle Utilization Record DD Form 1970.
Figure 6-10A Operators Report of Motor Vehicle Accident, Standard Form 91 (front)
Figure 6-10B Operators Report Motor Vehicle Accident Form 91 (Back)
Transportation Pool
Dispatching
Figure 6-12.Equipment Status Board.
Figure 6-13.-Registration Series and Equipment Category.
Figure 6-14 Dispatchers Log NAVFAC 9-11240/2
Yard Boss - 14081_138
Saltwater Operations
Collateral Equipage Custodian
Figure 6-17.Non-NSN Requisition, NAVSUP Form 1250-2.
Attachment Custodian - 14081_142
Fuel-Handling Vehicle
Figure 6-20.-Fuel-service truck.
Fuel Safety
Bus Driver
Figure 6-22.-Bus Inspection Memory Aid.
Taxi Driver
Figure 6-23.-Daily Labor Distribution Report Form.
Embarkation
Figure 6-24 Subcategories of Labor
Palletized Cargo - 14081_152
NAVFAC P-437
Figure 6-27.-Typical data display for a facility.
Figure 6-28.Typical data display for an assembly.
Chapter 7 Tractor Trailers and Dump Trucks
Van Trailer
Tilt-Bed Trailer
Prestart Inspection
Figure 7-9.Tractor-trailer prestart inspection aid.
Engine Compartment
Engine Compartment, Continued
Cab Inspection
Air Brakes
Spring Brakes
Trailer Air Lines
Trailer Air Tanks
Fifth Wheel Assembly
Coupling and Uncoupling
Coupling and Uncoupling, Continued
Figure 7-16.Trailer kingpin.
Figure 7-18.Electrical connector.
Figure 7-19.Air line storage dummy couplers.
Turns
Backing
Figure 7-24.Backing a tractor-trailer.
Figure 7-25.Reflective triangle placement: two lane or undivided highway.
Loading and Securing Cargo
Figure 7-28.Correct placement of payload.
Weight Distribution
Loading Equipment
Securing Cargo
Figure 7-33.Symmetrical tie-down pattern.
Securing Cargo, Continued
Dump Trucks
Characteristics
Figure 7-40.Tailgate rigged for spreading operations.
Figure 7-43.Avoid backing accidents; use a backing guide.
Chapter 8 Forklifts
Figure 8-3.Safety pin location.
Figure 8-5.Axle disconnect lever.
6K Rough-Terrain(RT) Forklifts
Lift-King Forklifts
Attachments - 14081_196
Figure 8-12.Crane boom attached to the forklift.
Capabilities and Limits
Operating Techniques - 14081_199
Pallets and Boxes
Figure 8-21.Direction of travel on a grade.
Forklift Safety
Figure 8-24.Technique of maneuvering a wide load through a warehouse door.
Figure 8-25.Safety platform.
Caution - 14081_205
Chapter 9 Front-End Loaders, Excavators, and Ditchers
Attachments - 14081_208
Figure 9-4.Front-end loader attachments.
Buckets
Forklift
Automatic Bucket Leveler
Figure 9-11 .Control levers.
Figure 9-15.Dozer blade tilt positions.
Loader Operation
Figure 9-22.Bucket positioned for filling from a bank.
Figure 9-24.Loading large rocks.
Improper Uses of the Multipurpose Bucket
Figure 9-32.-Clamping an object and using it as a battering
Back Hoe Operations
Figure 9-38.-Backhoe boom arm pivot point.
Loader Backhoe
Figure 9-41 .Loader backhoe.
Figure 9-44.-Swing lockpin.
Figure 9-48.-Lower the stabilizers to raise and level the loader
Figure 9-51 .Digging With the backhoe.
Figure 9-52.Backhoe bucket adjustment digging positions.
Figure 9-54.-Truck carrier-mounted multipurpose excavator.
Travel Unit
Self-Propelled Wheel Mounted
Figure 9-58.Hydraulic excavator structural members.
Digging Procedures
Job Layout
Figure 9-63.Foundation excavation.
Ditchers
Wheel Ditcher
Ladder Ditcher
Chain Ditcher
Cutting Curves
Safety
Chapter 10 Graders and Scrapers
Prime Mover
Frame
Figure 10-7.-Blade heel and toe.
Figure 10-10.-Drawbar.
Grader Operations
Turning Around
Figure 10-19.-Turning around.
Blade Pitch
Scarifying
Ditch Cut
Flat-Bottom Ditch Cut
High Bank Cuts
Road Maintenance
Grader Estimates
Grader Safety
Figure 10-34.Paddle wheel scraper.
Scraper Components
Bowl
Scraper Operations
Loading
Hauling
Loose Sand and Gravel
Production Techniques
Optimum Loading
Haul Roads
Scraper Safety
Scraper Safety, Continued
Chapter 11 Dozers and Rollers
Tracks and Track Frame
Track Frame
Figure 11-8.-Carrier rollers.
Attachments - 14081_273
Dozer Blades
Figure 11-15. Push arm and trunnion.
Figure 11-18.Angle blade.
Rippers
Operating Techniques - 14081_278
Figure 11-22. Clearing brush and small trees.
Caution - 14081_280
Bull Dozing
Figure 11-26.-Side-by-side dozing.
14081_283
Figure 11-28.-Spreading.
Finishing Side Slopes
Push Dozer
Rollers
Vibration Response
Figure 11-40.-Sheepfoot drum.
Pneumatic-Tired Rollers
Steel-Wheeled Rollers
Rolling Techniques
Bituminous Rollers
Transverse Joints
Breakdown Rolling
Figure 11-52.Correct rolling pattern.
Roller Safety
Chapter 12 Cranes and Attachments
Figure 12-4.-Crane radius measurement.
Truck-Mounted Cranes
Figure 12-7.Limit of approach for power lines.
Wheel-Mounted Cranes
Lattice Boom Crane
Boom Angle Indicators
Figure 12-15.Boom angle configurations.
Boom Pendants
Boom Mast
Figure 12-21.Lattice boom crane control levers.
Lattice Boom Breakdown
Figure 12-26.-Boom hoist assembly connected to boom butt.
Lattice Boom Breakdown, Continued
Telescopic Boom Cranes
Crane Attachments
Clam Shell
Drag Line
Figure 12-33.Dragline fairlead.
Crane Operations
Signalman
Figure 12-35.Crane Operators Daily Checklist.
Wire Rope Inspection
Hook Block Inspection - 14081_322
Figure 12-39.-Sheave (pulley) inspection.
Wire Rope End Connections - 14081_324
Figure 12-41.Wedge socket clip method.
Crane Lift Checklist
Figure 12-43.-Crane Lift Checklist.
Figure 12-44.-Proper and improper cribbing.
Load Capacity
Load Rating Chart
Figure 12-47.-Typical crane capacity chart.
Clamshell Operations
Dragline Employment
Pile-Driving Operations
Figure 12-49.Typical pile-driving operation.
Figure 12-52.-Lead adapters connected to the boom tip.
Underhung Leads
Figure 12-55.-Sliding boom tip connector.
Spud Leads
Diesel Hammer Operation
Figure 12-61.-Operating principles of the McKiernan-Terry diesel pile hammer.
Figure 12-62.Trip mechanism.
Figure 12-63.-Lubrication system.
Figure 12-65.-Maximum ram-piston overstroke.
Pile-Driving Caps
Pile-Driving Techniques and Terminology
Obstruction and Refusal
Straightening and Aligning Piles
Types of Piles
Figure 12-74.Types of bearing piles.
Figure 12-75.Typical uses of piles driven in a waterfront structure.
Figure 12-77.Cast-in-place concrete piles
Figure 12-79.Types of steel sheetpiling
14081_355
Chapter 13 Rigging
Lays of Wire Rope
Characteristics of Wire Rope
Wire Rope Safe Working Load
Kinks
Drum Winding
Figure 13-16.-Transferring wire rope from reel to drum
Maintenance of Wire Rope
Wire Rope Attachments
Speltered Socket
Hooks and Shackles
Fiber Line
Handling and Care of Fiber Line
Chain
Slings
Sling Angle
Figure 13-34.Using spreader bars
Spreaders Bars
Figure 13-38.-Determination of double-basket hitch sling capacity.
Sling Inspection
Proof Testing Slings
Mechanical Advantage
Figure 13-43.A. Simple tackle; B. Compound tackle.
Block to Line Ratio
Winches
Rigging Safe Operating Procedures
Figure 13-49.Load shifting when Lifted.
Chapter 14 Miscellaneous Equipment
Operation
Mobile Concrete Mixer Plant - 14081_385
Figure 14-3.Mobile concrete mixer plant.
Figure 14-4.-Auger truck.
Augers
Figure 14-9.Auger boring head nomenclature.
Compressor Capacity
Safety
Pneumatic Tools
Figure 14-13.Pavement breaker.
Hand-Held Rotary Rock Drill/Jackhammer
Lubrication
Figure 14-17.Pneumatic chain saw.
Crawler-Mounted Rock Drill
Power Unit
Control Console
Figure 14-23.Rock drill travel position.
Figure 14-24.-Tramming control panel.
Positioning for Drilling
Figure 14-26.-Components of the drill guide.
Miscellaneous Construction and Maintenance Equipment
Figure 14-27.Floodlight unit.
Figure 14-28.Generator.
Grounding
Generator Watch
Figure 14-31.Components of a generator.
Pumps
Centrifugal Pump
Sweepers
Street Sweeper
Snow Removal Equipment
Plows
Figure 14-41.Snowblower.
Sand Spreader
Chapter 15 Earthwork Operations
Figure 15-1.NCF project package outlineContinued.
Project Drawings
Figure 15-3.Project planning milestones.
Figure 15-5.Example of a site plan with existing utilities.
Figure 15-6.Plan and profile sheet.
Symbols
Sketches
Figure 15-13.Overlay sketch, emphasizing temporary road and culvert.
Earthwork Computations - 14081_428
Table 15-1.Volume Changes
Slope Ratio
Cross Sections
Figure 15-19.Area of a triangle.
Construction (Grade) Stakes
Starting Point
Line Stakes
Shoulder Stakes
Offset Stakes
Slope Stakes
leveling Equipment
Figure 15-38.Using a Jacobs staff with a hand level.
Dumpy Level
Tripod
Level Rod
Target Reading
Leveling
Determining Elevations
Figure 15-49.Backsight reading to determine instrument height.
Checking Grade with a Level Instrument
Figure 15-52.Computing cut-or-fill requirement from a missing grade stake.
Figure 15-54.Turning point and level notes.
Figure 15-56.Doing up a steel tape.
Soils
Soil Sizes
Soil Gradation
Soil Stabilization
Equipment
Pioneering
Drainage
Figure 15-66.Longitudinal drainage of runways.
Grading and Excavating
Chapter 16 Paving Operations and Equipment
Asphalt Pavement Structure
Table 16-1.Recommended Uses of Various Asphalt Grades
Function of Base Course and Subgrade
Stage Construction
Preparing Asphalt for Construction Operations
Tack Coat - 14081_467
Tack Coat, Continued
Plant Mix Construction
Table 16-2.-Weight and Volume Relations for Various Types of Compacted Asphalt Pavement
Compacting Plant-Mix Materials
Road-Mix Pavements
Road-Mix Pavements, Continued
Road-Mixing Methods
Figure 16-8.-Blade-mix construction.
Defects in Flexible Pavements
Cracking
Distortion
Figure 16-17.-Corrugations.
Disintegration
Repairing Defective Flexible Pavements
Bituminous Materials Replacement
Sprayed Asphalt Surface Treatment
Aggregate Surface Treatment
Paving Equipment
Figure 16-29.Vane spreader.
Figre 16-31.-Self-propelled aggregate spreader.
Heating System
Figure 16-34.-Proper angling of nozzles.
Spraying
Suggested Spraying Temperatures
Asphalt Kettle
Asphalt Haul Trucks
Truck Hitches
Figure 16-38.-Two common types of asphalt finishers.
Tractor Unit (Power Unit)
Screed Unit
Figure 16-43.-Vibratory type of screed.
Figure 16-44.-Mat thickness and crown controls.
Figure 16-45.Automatic screed reference system.
Figure 16-46.-Screed extension accessories.
Tons Per Hour
Paving Safety
Paving Safety, Continued
Appendix I Glossary - 14081_505
Appendix I, Continued - 14081_506
Appendix I, Continued - 14081_507
Appendix I, Continued - 14081_508
Appendix I, Continued - 14081_509
Appendix I, Continued - 14081_510
Appendix I, Continued - 14081_511
Appendix I, Continued - 14081_512
Appendix II International Signals and Road Signs
Appendix II, Continued - 14081_514
Appendix II, Continued - 14081_515
Appendix II, Continued - 14081_516
Appendix II, Continued - 14081_517
Appendix III The Metric System
Appendix III, Continued - 14081_520
Appendix III, Continued - 14081_521
Appendix III, Continued - 14081_522
Appendix IV Hand Signals
Appendix IV, Continued - 14081_524
Appendix IV, Continued - 14081_525
Appendix IV, Continued - 14081_526
Appendix V References Used to Develop This Traman
Appendix V, Continued - 14081_528
Appendix V, Continued - 14081_529
Appendix V, Continued - 14081_530
Appendix V, Continued - 14081_531
Appendix V, Continued - 14081_532
Appendix V, Continued - 14081_533
Index - 14081_535
Index, Continued - 14081_536
Index, Continued - 14081_537
Index, Continued - 14081_538
Index, Continued - 14081_539
Index, Continued - 14081_540
Index, Continued - 14081_541
Index, Continued - 14081_542
Index, Continued - 14081_543
Index, Continued - 14081_544
Index, Continued - 14081_545
Index, Continued - 14081_546
Index, Continued - 14081_547
Index, Continued - 14081_548
Index, Continued - 14081_549
Assignment Questions - 14081_551
Assignment 1 - 14081_553
Assignment 1, Continued - 14081_554
Assignment 1, Continued - 14081_555
Assignment 1, Continued - 14081_556
Assignment 1, Continued - 14081_557
Assignment 1, Continued - 14081_558
Assignment 1, Continued - 14081_559
Assignment 1, Continued - 14081_560
Assignment 2 - 14081_561
Assignment 2, Continued - 14081_562
Assignment 2, Continued - 14081_563
Assignment 2, Continued - 14081_564
Assignment 2, Continued - 14081_565
Assignment 2, Continued - 14081_566
Assignment 2, Continued - 14081_567
Assignment 2, Continued - 14081_568
Assignment 3 - 14081_569
Assignment 3, Continued - 14081_570
Assignment 3, Continued - 14081_571
Assignment 3, Continued - 14081_572
Assignment 3, Continued - 14081_573
Assignment 3, Continued - 14081_574
Assignment 3, Continued - 14081_575
Assignment 4 - 14081_576
Assignment 4, Continued - 14081_577
Assignment 4, Continued - 14081_578
Assignment 4, Continued - 14081_579
Assignment 4, Continued - 14081_580
Assignment 4, Continued - 14081_581
Assignment 4, Continued - 14081_582
Assignment 4, Continued - 14081_583
Assignment 5 - 14081_584
Assignment 5, Continued - 14081_585
Assignment 5, Continued - 14081_586
Assignment 5, Continued - 14081_587
Assignment 5, Continued - 14081_588
Assignment 5, Continued - 14081_589
Assignment 5, Continued - 14081_590
Assignment 5, Continued - 14081_591
Assignment 6 - 14081_592
Assignment 6, Continued - 14081_593
Assignment 6, Continued - 14081_594
Assignment 6, Continued - 14081_595
Assignment 6, Continued - 14081_596
Assignment 6, Continued - 14081_597
Assignment 6, Continued - 14081_598
Assignment 6, Continued - 14081_599
Assignment 7 - 14081_600
Assignment 7, Continued - 14081_601
Assignment 7, Continued - 14081_602
Assignment 7, Continued - 14081_603
Assignment 7, Continued - 14081_604
Assignment 7, Continued - 14081_605
Assignment 7, Continued - 14081_606
Assignment 7, Continued - 14081_607
Assignment 8 - 14081_608
Assignment 8, Continued - 14081_609
Assignment 8, Continued - 14081_610
Assignment 8, Continued - 14081_611
Assignment 8, Continued - 14081_612
Assignment 8, Continued - 14081_613
Assignment 8, Continued - 14081_614
14081_615
Assignment 9, Continued - 14081_616
Assignment 9, Continued - 14081_617
Assignment 9, Continued - 14081_618
Assignment 9, Continued - 14081_619
Assignment 9, Continued - 14081_620
Assignment 9, Continued - 14081_621
Assignment 9, Continued - 14081_622
Assignment 10 - 14081_623
Assignment 10, Continued - 14081_624
Assignment 10, Continued - 14081_625
Assignment 10, Continued - 14081_626
Assignment 10, Continued - 14081_627
Assignment 10, Continued - 14081_628
Assignment 10, Continued - 14081_629
Assignment 10, Continued - 14081_630
Assignment 10, Continued - 14081_631
Assignment 11 - 14081_632
Assignment 11, Continued - 14081_633
Assignment 11, Continued - 14081_634
Assignment 11, Continued - 14081_635
Assignment 11, Continued - 14081_636
Assignment 11, Continued - 14081_637
Assignment 11, Continued - 14081_638
Assignment 11, Continued - 14081_639
Assignment 12
Assignment 12, Continued - 14081_641
Assignment 12, Continued - 14081_642
Assignment 12, Continued - 14081_643
Assignment 12, Continued - 14081_644
Assignment 12, Continued - 14081_645
Assignment 12, Continued - 14081_646
Assignment 12, Continued - 14081_647
Assignment 12, Continued - 14081_648
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business
