an asphalt-paving project is the temperature at the time
of compaction.
During rolling, the roller wheels must be kept moist
with only enough water to avoid picking up material.
Rollers move at a slow, but uniform, speed with the drive
wheels nearest the paver. The speed should not exceed
3 mph for steel-wheeled rollers or 5 mph for
pneumatic-tired rollers. A roller must be maintained in
good condition, capable of being reversed without
backlash. The line of rolling should not be suddenly
changed or the direction of rolling suddenly reversed,
because these actions will displace the mix. Any
pronounced change in direction should be made on
stable material.
When rolling causes material displacement, the
affected areas should be loosened at once with lutes or
rakes and restored to their original grade with loose
material before being rerolled. Heavy equipment,
including rollers, should not be permitted to stand on the
finished surface before it has thoroughly cooled or set.
Rolling freshly placed asphalt mix is done in the
following order:
1.
2.
3.
4.
5.
Transverse joints
Longitudinal joints
Breakdown or initial rolling
Intermediate or second rolling
Finish rolling
The five steps in rolling freshly placed bituminous
or asphalt mix are covered in chapter 11 of this
TRAMAN.
MIXED-IN-PLACE CONSTRUCTION
Emulsified asphalt and many cutback asphalts
(although the use of cutbacks is declining) are fluid
enough to be sprayed onto and mixed into aggregate at
moderate to warm weather temperatures. When this is
done on the area to be paved, it is called mixed-in-place
construction.
Although mixed-in-place is the more
general term and is applicable whether the construction
is on a roadway, parking area, or airfield, the term road
mix is often used when construction is on a roadway.
Mixed-in-place construction can be used for
surface, base, or subgrade courses. As a surface or
wearing course, it usually is satisfactory for light and
medium traffic, rather than heavy traffic. However,
mixed-in-place layers, covered by a high-quality asphalt
plant-mix surface course, make a pavement suitable for
heavy traffic service. The advantages of mixed-in-place
construction include the following:
1. Utilization of aggregate already on the roadbed
or available from nearby sources and usable without
extensive processing.
2. Elimination of the need for an asphalt mixing
plant. Construction can be accomplished with a variety
of machinery often more readily available, such as
motor graders, rotary mixer with revolving tines, or
traveling mixing plants.
ROAD-MIX PAVEMENTS
Road-mix pavements consist of mineral aggregate
and mineral filler uniformly mixed in place with a
bituminous material and compacted on a prepared base
course or subgrade. A single layer, about 1 1/2 inches
to 3 inches thick, is generally used. This type of
pavement is likely to become defective unless it has a
sound, well-drained subgrade and is well-mixed,
uniformly spread, and properly compacted. Road-mix
pavements may be used as a wearing surface on
temporary roads and airfields and as a bituminous base
or binder course in construction of more permanent
types of roads and airfields. Road mix is an economical
method of surfacing small areas when aggregate can be
used from the existing base or when satisfactory
aggregate is nearby.
For road-mix pavements, the grade and type of
bituminous material depend upon the aggregate and
equipment available as well as weather conditions and
time required to complete the project. Good weather is
important to the success of a road-mix project. Where
possible, road-mixing operations should be scheduled
when weather conditions are likely to be hot and dry
during, and for some time after, the project.
Recommended types of bituminous materials suitable
for road mix are asphalt cutbacks, asphalt emulsions,
and road tars. A medium-curing cutback is generally
used in a moderate climate, and a rapid-curing cutback
is used in a cold climate.
Viscosity required is
determined by the temperature, aggregate gradation,
and method of mixing. The highest viscosity that will
completely and uniformly coat the particles of aggregate
should be used. In general, open-graded aggregate
requires a high viscosity; a gradation, containing
mineral filler, requires a less viscous grade.
Aggregate, used in road mix, may be scarified from
the existing subgrade or hauled in from a nearby source.
A wide range of coarse and fine aggregate and mineral
filler may be used. The ideal aggregate for road-mix
16-12
