hot water heaters. Shore water is usually hard
water which contains high concentrations of
dissolved solids and silica. Although it can have
either high or low pH, in a boiler, shore water
usually causes high pH. High concentrations of
dissolved solids lead to boiler water carryover with
the steam. Silica may be deposited on the boiler
watersides and in the steam system as it vaporizes.
Water hardness leads to excessive usage of
boiler water treatment chemicals which causes cor-
rosion, scale, and sludge buildup. Excessively high
pH causes caustic embrittlement and subsequent
erosion of boiler metal parts.
Firetube and watertube auxiliary boilers are
natural circulation boilers. The water treatment
for natural circulation auxiliary boilers is main-
tained in the same manner as the propulsion boiler
water. Section 21 of Naval Ships Technical
Manual, chapter 220, volume 2, describes this
water treatment. The control parameters for aux-
iliary boiler water are alkalinity, phosphate, and
chloride. In auxiliary boilers, the alkalinity of the
auxiliary boiler water is measured instead of the
pH because its higher alkalinity level can be more
easily measured by the alkalinity test than by the
pH meter test. The alkalinity range is equivalent
to a pH range of 11.0 to 11.3. The auxiliary boiler
limits are given in table 7-1.
The same treatment chemicals, trisodium
phosphate dodecahydrate (TSP) and disodium
phosphate anhydrous (DSP), are used for aux-
iliary boiler water treatment except that a higher
level must be maintained due to the lower
operating pressures. The TSP provides alkalin-
ity and phosphate. The DSP provides additional
Table 7-1.Auxiliary Boiler Water Limits For Firetube and
Natural Circulation Water Tube Auxiliary Boilers
Alkalinity:
1.0 - 2.0 epm (1.0 - 2.0 meq/L)
Phosphate:
200 - 400 ppm (200 - 400 mg/L)
Chloride:
10.0 epm (10.0 meq/L) maximum
Chapter 7AUXILIARY MACHINERY
phosphate without significantly affecting the
alkalinity.
Initial Treatment
The boiler is initially half-filled with feedwater
to partially dilute the treatment chemicals which
must be added. The treatment chemicals are then
added to bring the boiler water conditions to near
the upper limits. The necessary amounts of treat-
ment chemicals are weighed, dissolved in feed-
water, and injected into the boiler.
WARNING: TSP solutions are corrosive and
cause burns to skin, eyes, and body tissues.
Affected personnel should flush skin with cold
water. If TSP or its solutions enter the eyes, flush
with cold water and obtain immediate medical
attention.
TSP is added to bring the alkalinity to 2.0
equivalents per million (epm) (2.0 meq/L) and to
provide some of the needed phosphate. DSP is
added to bring the phosphate to 300 parts per
million (ppm) (300 mg/L) and not to the upper
limit of 400 ppm (400 mg/L). In order to deter-
mine the amount of chemicals needed, the volume
of water requiring chemical treatment must be
known. This information is sometimes available
in the instruction manual for the boiler. If the
weight of water at normal steaming level while
steaming is given, divide the weight in pounds by
8.33 to determine volume in gallons. If the boiler
weight data gives only the dry weight and the wet
weight of the boiler, determine the boiler water
chemical treatment volume as follows:
1. Subtract the boiler dry weight from the
boiler wet weight to obtain a weight of cold water
in the boiler.
2. Divide the weight of cold boiler water in
pounds by 9.30 for boilers operating at 125
pounds per square inch (psi) or 8.87 for boilers
operating at 35 psi to obtain the boiler water
volume, in gallons, for chemical treatment. This
volume times the initial chemical treatment fac-
tors (ounces per gallon) given in table 7-2 deter-
mines the ounces of TSP and DSP required. Enter
the volume to the nearest gallon and the calculated
dosage to the nearest one-half ounce in the
appropriate columns.
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