drilling school located at NCTC, Port Hueneme, uses
the second method when circulation is lost during
drilling operations; however, to regain circulation the
school recommends dropping into the hole
approximately a yard of 3/4-inch to 1-inch clean
aggregate to regain circulation. The amount of clean
aggregate used depends on the size of the area in which
circulation is lost. If circulation is lost in cavernous
limestone, the fluid level in the hole is checked and
tested for fresh water.
A cheap, abundant supply of water is often the
determining factor between a straight well hole and a
loss of time, labor, and equipment.
Much depends on the experience and ability of the
driller when drilling through difficult formations. The
driller will have to use the capabilities of the machine
and experience to keep the hole straight. The harder
formations, especially those which are dipped and those
that are broken and crevice, present many difficulties.
Use only a roller and three- or four-wing drag bits for
this type of drilling. Fishtail and some of the single-cone
roller bits are not suitable for any except the softest
formations.
Crooked Holes
One way to detect crooked holes during drilling is
to watch for wear on the drill pipe. If wear occurs at a
set distance from the top of the ground, it indicates the
hole was deflected at this point. When drilling, detection
of deflections of the bit and drill pipe is not easy because
the hole can be quite crooked without noticeably
affecting the operation of the rig. The driller must be
alert to any indication that the hole is going crooked.
To avoid crooked holes, make sure that the bits are
of a form and size that prevent undue eccentricity during
rotation. They must be sharp and dressed to proper
gauge. The drill collar that holds the bit to the lower end
of the drill pipe must be large enough in diameter to hold
the pipe centrally in the hole and to prevent the bit from
working off to one side. Avoid excessive bit pressures.
Another difficulty sometimes encountered is the
sticking or freezing of the drill pipe. An inexperienced
drill operator can cause the drill pipe to stick by not
circulating mud in the hole. The drill pipe is kept free in
the hole by simultaneously rotating the pipe and
circulating a mud-laden fluid. If either operation stops,
only a short time should elapse, depending upon the
formation being penetrated before pulling the bit into
the casing (or out of the hole altogether, if no casing has
been installed). Failure to do this often causes the drill
pipe to become stuck due to sand and cuttings settling
around it.
The drill pipe may also stick in some formations if
lost mud is replaced with water and not mud. Formations
are often encountered that drain off or absorb a certain
amount of the drilling mud. If this mud is replaced with
clear water to keep up the fluid level in the hole, the
water thins the mud to a point where the mud exerts a
cutting action on the walls of the hole and causes
extensive caving around the drill pipe, fastening it
securely in the hole.
Inadequate equipment may cause the drill pipe to
stick; for example, a mud pump with insufficient
capacity would not keep circulation moving fast enough
to prevent drill cuttings from settling out and jamming
the drill pipe.
Balling up may also cause the drill pipe to stick.
Balling up is the accumulation of soft, sticky shale or
clay around the drill collar and bit. Occasionally, mud
collars are formed that are forced up the hole by the
pump action. This balling, if allowed to continue, forms
a coating around the drill collar that sticks to the drill
pipe securely when it is raised off the bottom. The usual
cause of balling up is a high rate of penetration,
combined with a speed of rotation insufficient to mix
the drill cuttings thoroughly. To overcome these
conditions, the drill operator should raise the pipe
frequently by raising it off the bottom 4 or 5 feet and
then drop the pipe while it is rotating rapidly. If this is
done and if the rate of penetration is held to a speed that
gives the circulating fluid time to mix the drill cuttings
thoroughly, this source of trouble can be held to a
minimum.
As mentioned before, loss of circulation may result
in a stuck drill pipe. Loss of circulation is especially
troublesome in porous limestone that contains much
water. When one of these porous zones is penetrated by
the drill, the pressure of the drilling mud causes it to
drain off rapidly into the formation. The sudden reversal
of circulation in the hole deposits the suspended drill
cuttings around the drill pipe. This often happens so
suddenly that there is no time to remove the drill pipe.
Recovery of Stuck Drill Pipe
Every precaution should be observed to prevent the
drill pipe from sticking as only extreme scarcity of drill
pipe justifies extensive recovery operations in drilling
shallow wells; however, there are a few things that can
be done successfully with the equipment at hand,
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