TM 55-2815-574-24
0164
REMOVAL
1.
Remove nut (Figure 1, Item 4) securing starting motor solenoid switch wires (Figure 1, Item 5).
2.
Tag and remove wires (Figure 1, Item 5) from solenoid switch (Figure 1, Item 3).
3.
Remove nut (Figure 1, Item 6) connecting negative wire (Figure 1, Item 7) to starter motor (Figure 1, Item 8)
and remove wire (Figure 1, Item 7).
4.
Support starting motor (Figure 1, Item 8) and remove three bolts (Figure 1, Item 9) and lockwashers (Figure
1, Item 1) attaching starting motor (Figure 1, Item 8) to flywheel housing.
5.
Remove starting motor (Figure 1, Item 8) from flywheel housing.
6.
Remove gasket (Figure 1, Item 2). Discard gasket.
7.
Clean mating surface with clean, dry wiping rags and, if necessary, a putty knife may be used.
8.
Inspect flywheel for missing or damaged teeth. Replace damaged parts (WP 0070).
END OF TASK
INSTALLATION
1.
Place new gasket (Figure 1, Item 2) on replacement starting motor (Figure 1, Item 8).
2.
Align mounting holes on starting motor (Figure 1, Item 8) with mounting holes on flywheel housing.
CAUTION
Do not pinch or crush electrical wires between starting motor and flywheel housing.
Damage to cables may result and prevent starter from operating correctly.
3.
Install three bolts (Figure 1, Item 9) and lockwashers (Figure 1, Item 1) into mounting holes of starting motor
(Figure 1, Item 8).
4.
Using torque wrench, torque three bolts (Figure 1, Item 9) to 137 to 147 ft-lb (186 to 199 Nm).
5.
Attach starting motor negative lead (Figure 1, Item 7) to starting motor (Figure 1, Item 8).
6.
Install starting motor cable lead nut (Figure 1, Item 6).
7.
Using torque wrench and socket set, torque nut (Figure 1, Item 6) to 240 to 300 in-lb (27 to 34 Nm).
8.
Verify electrical connections are clean and not damaged.
9.
Attach solenoid switch wires (Figure 1, Item 5) to solenoid switch (Figure 1, Item 3).
10.
Install nut (Figure 1, Item 4) on solenoid switch (Figure 1, Item 3).
11.
Using a torque wrench and socket set, tighten nut (Figure 1, Item 4) to 16 to 30 in-lb (2 to 3.5 Nm).
0164-2