ENGINEMAN 1 & C
heat to dissolve the DSP when it is transferred
to the TSP solution.
Remember, treatment in accordance with the
DSP dosage table will not bring the phosphate
level to the upper limit of 400 ppm (400 mg/L)
but will only raise it to 300 ppm (300 mg/L). DSP
is added to allow a margin for phosphate in case
it should become necessary to treat the feedwater
only for alkalinity since the addition of TSP to
raise alkalinity will also increase its phosphate
level. The boiler must never be surface blown if
this action will cause boiler water limits to go
below the minimum requirements for alkalinity
and phosphate, regardless of the chloride level.
A 10 percent blowdown will cause the phosphate,
alkalinity, and chloride levels to drop by 10 per-
cent. There are no dump limits for alkalinity
or phosphate. From the standpoint of feedwater
consumption, it is better to secure and dump the
boiler when its alkalinity level is 6 epm (6 meg/L)
or when its phosphate level is 1200 ppm (1200
mg/L).
CHLORIDE.If feedwater quality is prop-
erly maintained, a maximum concentration of
10.0 epm (10 meg/L) chloride in boiler water can
be achieved without difficulty. Leakage of
seawater into the feedwater system, or abnormally
high makeup rates, will cause a continuous
increase in the chloride level of boiler water. Boiler
water chloride level is controlled by surface
blowdown and by elimination of seawater con-
tamination in the feedwater. If a serious seawater
contamination situation arises, every effort must
be made to isolate and correct the source of con-
tamination and to limit it to the system already
contaminated. If the boiler water chloride level
exceeds 30 epm (30 meg/L), more makeup feed
is needed to conduct surface blowdowns than is
used in dumping, flushing, and refilling the boiler.
For additional information about boiler
water/feedwater test and treatment, read chapter
220, volume 2, of the Naval Ships Technical
Manual. This manual covers such subjects as (1)
steam plant water chemistry principles, (2) water
requirements for propulsion boilers, (3) casualty
control, (4) quantitative analysis and
troubleshooting, (5) chemical safety precautions,
(6) supply information, and (7) water
requirements for auxiliary boilers.
HYDRAULIC SYSTEMS
The overall efficiency of the hydraulic installa-
tions used to control or drive auxiliary machines
is basically dependent upon the size, oil pressure,
speed, and stroke of the hydraulic installation.
The efficiency of the hydraulic speed gears and
the components of the system as a whole will
depend upon the care which is given them. Since
major repair of hydraulic gear, except for piping
and fittings, is generally done in a naval shipyard
or by the manufacturers, this section will deal
primarily with troubleshooting and preventive
maintenance.
Hydraulic transmissions are sturdy, service-
proven machines, inspected and tested with such
care that casualties seldom occur except as a result
of faulty assembly, installation, or maintenance.
A correctly installed hydraulic system, operated
regularly and serviced with proper care, will re-
tain its design characteristics of power, speed, and
control. The need for costly repair and replace-
ment will seldom occur if the equipment has been
maintained properly.
TROUBLESHOOTING
Troubleshooting an electrohydraulic system
involves the systematic elimination of the possi-
ble causes, one by one, until the actual cause of
a casualty is found. In attempting to locate the
source of any trouble in an electrohydraulic
system, remember that all troubles occur in one
of three categorieshydraulic, electric, or
mechanical. Isolating a trouble into one of these
categories is one of the main steps in locating the
source of trouble.
Hydraulic Troubles
Casualties in a hydraulic system are generally
the result of low oil levels, external or internal
leakage, clogged lines or fittings, or improper
adjustment of valves and other working parts. Do
not disassemble a unit unless you are certain that
the trouble exists within that unit. Unnecessary
disassembly may create conditions which lead to
additional trouble, since dirt may enter an open
system.
Leaks are a frequent cause of trouble in
hydraulic equipment. Generally, leaks are a result
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