ENGINEMAN 1 & Cpicked up and brought back to the ship by theship’s force. The pump is reassembled, inspected,and tested by the ship’s force to make sure thatit is operating satisfactorily.An important thing to remember is that whilethe repair facility is responsible for ensuring thatits personnel repair or manufacture this shaft tothe manufacturer’s specifications, perform alltests required by Quality Assurance (QA), and fillout properly all the required forms, it is yourresponsibility to witness any test required by QA,to monitor the status of the job at all times, andto reassemble and test operate the equipmentproperly, so that the end results will produce areliable operating piece of equipment.EQUIPMENT TESTS.—As an EN1 or ENC,you have the responsibility for scheduling and per-forming various tests on your equipment. Thepurpose of those tests is to determine how yourequipment is performing and if there are anyequipment malfunctions. These tests are per-formed at various times, such as (1) before goingto the shipyard for overhaul, (2) after post deploy-ment, (3) during a tender availability, or (4) asrequired by PMS. The tests are performed by theship’s force, IMA personnel, shipyard personnel,or by an inspection team (such as the Board ofInspection and Survey (INSURV Board)).Detailed types of inspections are described inCOMNAVSURFLANT Inst. 9000.1 or COM-NAVSURFPAC Inst. 4700.1A.Scheduling WorkCareful planning is required to keep up withall auxiliary maintenance and repair work in theenginerooms. You should already have in yourwork center the necessary items which can helpyou in scheduling your work. These items are (1)the Quarterly PMS Schedule, which is the visualdisplay of your work center’s PMS requirementsfor a specific 3-month period; (2) the weeklyschedule (taken from the quarterly schedule),which displays all your work center’s PMSschedule for completion in a given week; and (3)the Maintenance Data Collection Subsystem(MDCS) forms, such as the OPNAV 4790-2K,OPNAV 4790-2L, and OPNAV 4790-2Q. Ofthese, OPNAV Form 4790.2K is used to showcompletion of specific PMS requirements; torequest repair of equipment or services fromIMAs or shipyards; or can be used to describeequipment malfunctions. OPNAV Form 4790/2Lis a supplemental form which you use to provideamplifying information relating to a maintenanceaction described on a corresponding 4790/2K. TheOPNAV 4790/2L may also be used to list: Multi-ple item serial numbers and locations for whichidentical maintenance requirements exist from anoutside activity; and Drawings and sketches.OPNAV Form 4790/2Q is an automated workrequest produced by an IMA with computercapabilities. The “2Q” is produced from theoriginal 4790/2K which is in your Current ShipsMaintenance Project (CSMP) suspense file. Formore detailed information about these forms andschedules, and how to fill them out, review OP-NAVINST 4790.4, volumes I and II.Some of the proven uses you should followwhen scheduling maintenance and repair work arelisted below:1. Size up each job before you let anyone startworking on it. Check the applicable MaintenanceRequirement Cards (MRCs) so that you will knowexactly what needs to be done. Also, check allapplicable drawings and manufacturer’s technicalmanuals.2. Check on materials before you start. Besure that all required materials are available beforeyour personnel start working on any job. Do notoverlook small items—nuts, bolts, washers, pack-ing and gasket materials, tools, measuring devices,and so forth. A good deal of labor can be savedby the simple process of checking on the availabil-ity of materials before a job is actually started.An inoperable piece of machinery may be useless,but it can become a nuisance and a safety hazardif it is spread around the engineroom in bits andpieces while you wait for the arrival of repair partsor materials.3. Check the priority of the job and that ofall other work that needs to be done.4. When assigning work, carefully considerthe capabilities and experience of your personnel.As a rule, the more complicated jobs should begiven to the more skilled and more experienced2-22
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business