line just before the auxiliary exhaust steam enters the
DFT. In either case, the high-pressure drains end up in
the DFT.
These systems have basically the same components
as the low-pressure steam drain systems. Components
specifically designed for high-pressure steam and the
addition of orifices are the only major differences.
Whichever system is to be repaired, the system must be
tagged. When dealing with repairs on both low-pressure
and high-pressure steam systems, there should be a
controlled work procedure package. You should review
the QA manual concerning repairs on steam systems.
Remember you can request assistance from the
personnel who are trained to do the repairs. For more
general information concerning steam plants, read
Boiler Technician 3&2, NAVEDTRA 10535-H.
DISTILLING PLANTS
This section will deal with inspections,
troubleshooting, and repairing of low-pressure steam
distilling plants. The two most common types used by
the Navy are the submerged-tube and the flash-type
distilling plants. Additionally, this section will mention
some facts about the heat recovery type of distilling
plant the Navy also uses.
SUBMERGED-TUBE PLANTS
Low-pressure submerged-tube distilling plants
differ from ship to ship, but the operating conditions and
the maintenance procedures are basically the same. In
almost all instances, the personnel who stand watches
on the distilling plants are also responsible for the
maintenance of the plants. When operating problems do
occur, it is the responsibility of the EN2, ENl, or ENC
on duty to locate the trouble and to make the necessary
adjustments or repairs.
Distilling plant reliability and consistent operating
conditions are essential for satisfactory results. Except
under emergency conditions, no plant should be forced
beyond its rated capacity. Requirements for higher
steam pressures result in higher temperatures, which
will cause more rapid scaling of the evaporator tubes.
During operation, the various elements of any plant
depend on the heat and fluid balances throughout the
plant. Adjustment of any one control can produce
widespread changes to these balances. For example, an
increase in the feed to the first effect will raise the liquid
level in the first effect. More heat will be required to
raise the feed to the boiling point, so that less heat will
be available for evaporation in the first-effect shell and
a smaller amount of heat will flow to the second-effect
tube nest. These changes produce a new balanced
condition, and other adjustments would be required to
make the new balance satisfactory. Under such
circumstances, overcontrolling could require many
readjustments. The operator will always find it better to
make small adjustments, one at a time. This will allow
enough time between each adjustment for all the
conditions to become steady.
Causes of Low Plant Output
Failure to obtain full rated capacity is one of the
most frequent problems encountered during the
operation of a distilling plant. The problem may be very
difficult to remedy since it may result from a
combination of things. Adecrease in the distilling output
efficiency may result if any of these factors are not met.
Full output requires the following:
1. Proper steam pressure above the orifice
a. Ample steam supply
b. Proper operation of reducing valves
2. Highest possible vacuum in the first-effect tube
nest
a.
b.
c.
d.
e.
f.
No air leaks
Proper water levels in the evaporator shells
Continuously vented evaporator tube nests
Reasonably clean evaporator tube nests
(1) Continuous feed treatment
(2) Mechanically cleaned tubes
Density of brine overboard not over 1.5/32
(1) Reasonably clean overboard piping
(2) Proper valve settings
(3) Proper operation of brine pump (clean
piping and strainers, proper speed and
direction of rotation, properly vented
pump, properly packed and sealed
gland, and no air leaks in the piping)
Properly drained tube nests
(1) Proper operation of all drain regulators
(2) Proper operation of the tube nest drain
pump
3. Highest possible vacuum in the last-effect shell
a. No air leaks
8-2