into a bin should be kept to a minimum by keeping the
bin as full as possible at all times.
WATER
The primary function of water used in a concrete
mix is to start the hardening process of the concrete
through hydration of the cement. A secondary function
is to make the mix workable enough to satisfy the
requirements of the job. However, too much water will
cause a loss of strength by upsetting the water-cement
ratio. It will also cause water gain on the surface, a
condition which leaves a surface layer of weak material
called LAITANCE. Also, an excessive amount of water
will impair the water tightness of the concrete.
Water used in mixing concrete must be clean and
free from oils, alkalis, acids, and organic materials. Most
specifications recommend the mixing water be fit for
drinking. This is because any water fit for drinking is
usually satisfactory for use in mixing concrete.
Seawater may be used for unreinforced concrete.
ADDITIVES USED IN
CONCRETE
There are several additives or admixtures used to
change the composition of concrete or to accelerate or
retard its hardening. The three commonly used are
air-entraining agents, retarders, and accelerators.
Additives are not recommended if the end result can be
reached more economically by altering the mix
proportions.
Air-entraining portland cement is a special
cement that can be used with good results for a variety
of conditions. It was developed to produce concrete that
has a resistance to freeze-thaw action and scaling caused
by chemicals applied for severe frost and ice removal,
Air-entraining agents are liquids derived from natural
wood resins, animal fats, vegetable fats, or various
wetting agents, such as alkali salts and water-soluble
soaps. Agents are blended with the cement during
manufacturing or added at the mixing site. If done at the
site, the agent is added to the water used in the
mix.
Manufactured air-entraining cements are indicated
by the letter A in the type number (Types IA, IIA, IIIA,
etc.). Concrete made with this cement contains billions
of extremely small, entirely separated air bubbles per
cubic foot of concrete. These bubbles provide space for
water to expand due to freezing without damage to the
concrete.
Retarders are used to slow down the rate of setting
of a concrete. High temperatures of fresh concrete
(85°F - 90°F and higher) are often the cause of an
increased rate of hardening that makes placing and
finishing difficult. One practical way to reduce the
temperature of the concrete is by cooling the mixing
water or the aggregates. Retarders do not decrease the
initial temperature of the concrete. Retarders are
sometimes used (o do the following:
1. Offset the accelerating effect of hot weather on
the setting of concrete
2. Delay the initial set of concrete when difficult or
unusual conditions of placement occur, such as
placing concrete in large piers and foundations
3. Delay the set for a special finishing process,
such as an exposed aggregate surface
Some of the materials used to retard the set of a
concrete mixture are lignin, borax, sugar, tartaric acid,
and salt. These materials should be added to the mixing
water.
CAUTION
If 20 percent by volume of regarding agent
is added to the mix, the effect is reversed and it
then acts as an accelerator.
Accelerators are used to accelerate the strength
development of concrete at an early age. Calcium
chloride is the material most commonly used in
accelerating admixtures; however, in addition to
accelerating strength gain, calcium chloride causes an
increase in drying shrinkage, potential reinforcement
corrosion, discoloration, and scaling potential. Calcium
chloride should be added to the concrete mix in solution
form as part of the mixing water. If added to the concrete
in dry form, all of the dry particles may not be
completely dissolved during mixing. Undissolved
lumps in the mix can cause pop-outs of dark spots in the
hardened concrete. The amount of accelerator used
should not exceed 2 percent by weight of cement.
COMPUTING CONCRETE VOLUME
To compute the volume of concrete required for a
concrete pad, multiply the length of the pad by its width
times its depth to get cubic feet (L x W x D); for
example, a concrete pad is 20 feet in length by 30 feet
in width and has a depth of 3 inches. First, convert the
3 inches into feet by dividing 3 by 12 to get 0.25 foot.
Next, multiply the 20-foot length by the 30-foot width
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