4. Boom Operation. Operate the boom from
minimum radius to maximum radius for the load applied.
5. Hydraulic Crane Slippage. Lift the test load at
maximum radius and allow time for fluid and
component temperatures to stabilize. Hold the load
for 10 minutes without the operator using the
controls. There should be no significant lowering of
the load, boom, or outrigger beam due to a component
or system malfunction or failure during the test. The
significance of any lowering shall be evaluated by the
certifying officer, depending on operating
requirements and safety.
5.5.2 Maximum Test Load at Maximum Radius of
Crane (Stability Test)
1. Boom Operation. Raise and lower the boom
through the full-working range. Visually observe for
smooth operation.
Test the boom brake for proper
operation. For hydraulic cranes, the test is performed
with the boom fully retracted and fully extended.
2. Rotation. Rotate the crane left and right the
maximum degrees allowed by the manufacturer at
slow speed.
Apply the brake periodically during
rotation. The brake should have the ability to stop the
rotating motion in a smooth, positive manner.
NOTE: Where brakes are designed for holding
only, operate controls (plugging) to stop rotation then
apply brakes. Test shall be performed with boom
fully retracted and fully extended.
3. Hydraulic Crane Slippage. Lift the test load at
maximum radius and allow time for fluid and
component temperatures to stabilize. Hold the load
for 10 minutes without the operator using the
controls. There should be no significant lowering of
the load, boom, or outrigger beams due to a
component or system malfunction or failure during
the test. The significance of any lowering shall be
evaluated by the certifying officer, depending on
operating requirements and safety.
5.5.3 Auxiliary and Jib Hoist.
The test load should be the maximum load for the
hoist.
1. Static Test. Raise the test load to clear the
ground and hold for 10 minutes. Observe any
lowering that occurs that may indicate a malfunction
of the hoisting components or brakes.
2. Dynamic Test. Raise and lower the test load at
normal operating speeds. Lower the test load to the
ground until the hoist lines are slack. Wait 5 minutes,
hoist the test load, and continue the test.
3. Hoist Brake Test. Test the ability of the brake
to control and stop the load. Next, test the ability of
the brake to hold and lower the test load with the
friction clutch disengaged, if applicable.
5.5.4 Free-Rated Load Test.
To check the stability of the crane and operation
of the crane carrier, wheels, tires, tracks, brakes, and
so forth, under load.
Retract outriggers before
beginning the free-rated test.
CAUTION
ATTACH TAG LINES TO THE LOAD
TO CONTROL OSCILLATION.
NOTE: No static test is required (not applicable
to mobile cranes temporarily mounted on barge).
1. Hoist the maximum free-rated test load at the
maximum radius over the rear.
a. Rotate the load through the over the rear
working arc.
b. Travel a minimum of 50 feet with the test
load held over the rear of the crane with the boom
parallel to the longitudinal axis of the crane carrier.
2. Hoist the maximum free-rated test load at the
maximum radius over the side.
a. Rotate the load through the full-working
range.
b. Travel a minimum of 50 feet with the test
load over the left and then the right side of the crane
carrier with the boom 90 degrees to the axis of travel.
As outlined in the COMSECOND/COM-
THIRDNCBINST 11200.1 series, rated free loads or
pick and carry operations are only performed
according to NAVFAC P-307 during a certification, in
case of an emergency, or as directed by the crane
certifying officer.
5.5.5 Test After Change or Repair of Tires.
After change or repair of tires, the crane should be
tested with the maximum free-rated test load over the
affected tire(s). Raise and hold the test load for 10
minutes while observing the changed or repaired
tire(s).
5.6 Weight-Handling Equipment Used for Other Than
Lift Crane Service.
Locomotive, crawler, truck, and cruiser cranes
used for clamshell, dragline, magnet, pile driving, or
other nonlift crane work should be tested at the
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