passenger, engine, or cargo compartments. The fuel
outlet pipe is located inside the tank and its opening is
about one-half inch above the bottom. This location
allows sediment to fall to the bottom of the fuel tank
without being drawn into the fuel system. Most fuel
tanks have a position on top to install a fuel gauge
sending unit. This is usually a flanged hole. A threaded
drain plug is normally located at the bottom of the tank
and is used for draining and cleaning of the tank.
Gasoline Fuel
Gasoline, a by-product of petroleum, contains
carbon and hydrogen. This factor allows the fuel to
burn freely and to create extensive heat energy. Two
types of gasoline are used: leaded and unleaded. Leaded
gasoline has a higher octane rating than unleaded
gasoline and is more effective as a valve and valve seat
lubricant; however, leaded gasoline has almost been
discontinued, because engines that use it emit a great
amount of harmful hydrocarbons that pollute the
atmosphere. Engines that use unleaded gasoline emit
fewer hydrocarbons, have fewer combustion chamber
deposits, and provide a longer life for spark plugs,
exhaust systems, and carburetors; however, unleaded
gasoline emits about the same amount of carbon
monoxide and nitrogen oxide as leaded gasoline.
NOTE: The octane number in gasoline is a measure
of its ability to burn evenly and resist spontaneous
combustion. A knock in a gasoline engine is caused by
gases burning too rapidly.
Catalytic Converter
A catalytic converter is positioned in the exhaust
system, usually between the engine and the muffler, to
control the emission of carbon monoxide and
hydrocarbons produced from burning gasoline. As the
engine exhaust passes through the converter, carbon
monoxide and hydrocarbons are oxidized (combined
with oxygen), changing them to carbon dioxide and
water. This oxidation causes the outer shell of the
converter to operate consistently at temperatures that are
several hundred degrees higher than the rest of the
exhaust system. The outer shell of the catalytic
converter is normally made of stainless steel to cope
with the high operating temperatures.
A chemical catalyst is an element or chemical
compound that increases the reaction between two other
chemicals without reacting with them. In this case, the
catalyst in the catalytic converter increases the reaction
between oxygen and the harmful carbon monoxide and
hydrocarbons to produce harmless carbon dioxide and
water emissions.
Platinum and palladium are precious metals often
used as catalysts in catalytic converters. Small amounts
of the catalysts are used to coat the surfaces of the
material in the converter. Two common types of
converters are shown in figure 1-18.
NOTE: The use of leaded gasoline is destructive to
a catalytic converter. The lead in the exhaust can coat
the catalyst as it passes through the converter, and this
coating can completely halt catalytic converter
operations.
Diesel Fuel
Diesel fuel comes from the residue of the crude oil
after the more volatile fuels, such as gasoline and
kerosene, are removed during the petroleum refining
process. As with gasoline, the efficiency of a diesel fuel
varies with the type of engine. The refining and blending
process can produce a suitable diesel fuel for almost any
engine operating conditions. Using a contaminated fuel
or an improper grade of fuel can cause hard starting,
incomplete combustion, a smokey exhaust, or cause an
engine to knock.
Cleanliness of diesel fuel is important because fuel
containing more than a trace of foreign substances can
cause fuel pump and injector problems to develop.
Diesel fuels can hold dirt particles in suspension longer
than gasoline because it is heavier and more viscous. In
refining, not all foreign materials can be removed, and
harmful matter, such as dirt and water, can get into the
fuel during the handling process, Water can rust an
injection system and cause it to fail. Dirt clogs injectors
and spray nozzles and can cause an engine to misfire or
stop altogether. To be safe, remember to take
precautions when refueling and try to prevent foreign
matter from entering the fuel tank.
High-cetane diesel fuels allow diesel engines to be
started at low temperatures, provide fast warmups
without misfiring or producing white smoke, reduce the
formation of carbon deposits, and eliminate diesel
knock. However, a too high cetane number can lead to
incomplete combustion and exhaust smoke if the delay
is too short to allow for proper mixing of fuel and air.
Most diesel fuels range from 33 to 64 in cetane number,
with 40 the minimum for military grades DF-1 and
DF-2.
1-14