ENGINEMAN 1 & C
instruments. The instruments give the most
reliable indication as to what an engine is doing
and what adjustments should be made.
OIL LINES AND PASSAGES
Troubles occurring in the oil passages and oil
lines are usually in the form of plugged or
cracked lines. The former is generally the result
of carelessness, while the latter is usually a result
of improper support of the line.
Even though clogged passages may be
indicated by increased pressure gage readings, it
is dangerous to rely wholly on such indications,
since stoppage occurring beyond the pressure
regulating valve and pressure gage may cause very
little, if any, pressure increase on the gage. You
can best determine if a bearing is receiving oil by
inspecting it occasionally, just after engine
shut-down. There should be plenty of oil in the
vicinity of the parts being lubricated. Another
method for checking bearing lubrication is to note
the temperature of the bearings by feeling them
with the hand after engine shut-down. You should
be able to keep your hand on them for at least
a few seconds.
3-16
You can help prevent most oil line stoppage
by observing the following rules:
1. Never use cotton waste or paper towels for
cleaning an engine. They may leave lint or small
bits of material which later may collect in the lines.
2. Service the oil filters at specified intervals.
Clean the case properly and when the lines are
removed, blow them out with compressed air.
FUEL INJECTION EQUIPMENT
AND CONTROLS
The fuel system is one of the most complicated
of all engine systems; therefore, special care must
be exercised when making adjustments and
repairs.
Even though manufacturers have
designed many different fuel systems, the basic
principle involved is the same in all of them. If
you understand the basic principle for one system,
you will have no difficulty in becoming familiar
with other systems. The procedures for the
maintenance and repair of the various systems are
also similar.
Lets review briefly not only the function of
a fuel system but also the various types of fuel
systems. As you know the function of a fuel
injection system is to deliver fuel to the engine
cylinders under specific conditions: at a high
pressure, at the proper time, in the proper quan-
tities, and properly atomized. This function may
be carried out by either one of two types of
systems: the air injection type or the solid injec-
tion type. Since there are few air injections systems
now in use, we will consider only the solid
(mechanical) injection type systems.
Solid injection systems may be classified as
jerk pump systems and common rail systems.
Variations are to be found in each of these
systems. The following examples show some of
the basic differences between the various solid
injection systems.
Systems of the JERK PUMP type may be
identified as either individual pump systems or
unit injection systems. Some jerk pump systems
use a separate pump and fuel injector for each
cylinder, while the unit injection systems combine
the pump and injector into a single unit.
The Bosch system is an example of an in-
dividual pump system. The pump is a cam-
actuated, constant stroke, lapped plunger and
barrel pump. The pump times, meters, distributes,
and provides the necessary pressure to inject the
fuel into the cylinder through a separate nozzle.
The General Motors unit injector is an exam-
ple of a unit injection system. It embodies a cam-
actuated, constant stroke, lapped plunger and
bushing, a high pressure pump, and an injection
nozzle, all in one unit.
In the Cummins injection system, a cam-
actuated injector and nozzle assembly is mounted
in each cylinder. This system employs a common
metering device that distributes a measured quan-
tity of fuel to each of the injectors. The
Cummings
injection
system
embodies
characteristics of the unit injector and is
sometimes classified as such, although it is also
called a distributor system.
The Fairbanks-Morse injection system is
another example of a jerk pump system.
The injection system known as the COMMON
RAIL system includes two types: the basic