across the cross section of the drum. The aggregates
must not only rotate with the revolving motion of the
drum but must also spread out sufficiently to make
heating and drying of all particles quick and efficient.
The spiral flights are located at the charging
(burner) end of the drum-mixer and direct wet
aggregates into the drum in such a manner as to attain
uniform drum loading. Tapered lifting flights pick up the
aggregates and drop them in an even veil through the
burner flame.
Burner Operation
The burner inside the drum-mixer provides the heat
necessary to heat and dry the aggregates used in the final
mixture. The burner provides this heat by burning fuel
oil, gas, or both.
When oil is burned, a low-pressure air draft is used
to atomize the fuel oil for burning. Depending on the
type of fuel used for the burners, the fuel feed and air
blower must be balanced to ensure that the proper
proportions of fuel and air are being introduced into the
burner to ensure efficient combustion. Lack of balance
can lead to incomplete burning of the fuel. Especially,
when fuel oil or diesel fuel is used, this can leave an oily
coating on the aggregate particles. An imbalance
between the fuel feed and air flow can be adjusted by
either decreasing the fuel rate or increasing the blower
or draft air.
Surge Silo
The drum-mix plant produces a continuous flow of
fresh asphalt hot mix and has a surge silo for temporary
storage of the hot-mix material. The surge silo is also
used for controlled loading of trucks. A weight system
is normally connected to the holding bin of the silo to
monitor the amount of hot mix loaded into each truck.
Weight measurements are normally recorded by the
weight system control panel.
BITUMINOUS SURFACING
MATERIALS
Bituminous materials are tremendously important
in the construction of roads and airfields for both
military and civilian use. A basic knowledge of these
bituminous materials, their origin, composition, types,
and grades are essential for an understanding of their use
in construction.
Bituminous surfaces are composed of compacted
aggregate and bitumen (binder). The aggregate
transmits the load from the surface to the subgrade, takes
the abrasive wear of the traffic, and provides a nonskid
surface. The binder binds the aggregate together, thus
preventing the displacement and loss of the aggregate.
The binder also provides a waterproof cover for the base
that keeps surface water from seeping into and
weakening the material.
Bituminous surfaces are particularly adaptable to
stage construction. Additional courses can be added to
existing pavements to provide further reinforcement
when loads or traffic density increases. The flexibility
of bituminous surfaces permits slight adjustment caused
by settlement of the subgrade without detrimental effect.
Properly designed bituminous wearing surfaces, when
compared with concrete, are less affected by
temperature strains. The surfaces resist wear,
weathering, and deterioration from aging with only
minimal maintenance.
Bituminous materials are highly versatile and serve
admirably in temporary, expedient, and light traffic
situations where concrete is not justifiable. It is equally
true that thicker bituminous pavement designed for
heavy and continuing duty is fully comparable to
concrete designed for heavy volumes of traffic or heavy
wheel loads; however, bituminous wearing surfaces
lack appreciable bearing action to carry wheel loads
over weak spots in the subbase. For this reason, the
subgrade must have an adequate, uniform bearing
strength and the base course must have adequate
thickness, bearing capacity, and cohesion.
TYPES AND GRADES OF ASPHALT
Asphalt is a natural or man-made by-product of
petroleum distillation. Natural asphalt is found in nature
as either lake (or pit) asphalt or rock asphalt. The
common bituminous surfacing materials are asphalt
cements, asphalt cutbacks, asphalt emulsions, road tars,
and road tar cutbacks. For identification purposes, these
materials are divided into three classes:
asphalt
bitumens, emulsions, and tars. The classification of
these materials is based on the extent to which they
dissolve in a distillate of petroleum or coal. Asphalt
cements and asphalt cutbacks are asphalt bitumens (or
asphalts). Road tars and road tar cutbacks are tars.
Asphalt Cements
Asphalt cements are solid products of petroleum
refining (fig. 8-19). An asphalt cement is designated by
the letter symbol AC, followed by the penetration grade
that represents its relative hardness. The numbers range
8-18